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332298B
EN
Instructions
G3 Pro Automatic
Lubrication Pump
For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For
Professional Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Part Nos., page 3
5100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Conforms to ANSI/UL 73
Certified to CAN/CSA
Std. 22.2 No 68-09
3132066
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1 2 3 4 5 6 ... 41 42

Sommario

Pagina 1 - Lubrication Pump

332298BENInstructionsG3 Pro Automatic Lubrication Pump For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional

Pagina 2 - Table of Contents

Installation 10 332298BSystem Configuration and WiringIf the product is permanently connected:• It must be installed by a qualified electrician or ser

Pagina 3 - Part / Model Numbers

Installation332298B 11Remote Illumination Response The following tables include graphical representations of the connector as it appears on the unit,

Pagina 4 - 4 332298B

Installation 12 332298BPower DIN AC - 15 foot: Part No. 16U790Pin and Related Wire Color (FIG. 3)Pin Pin Name Color1 Line Black2 NEUTRAL White3 Not Us

Pagina 5 - Warnings

Installation332298B 13Power DIN DC - 15 Foot: Part No. 16U790Pin and Related Wire Color (FIG. 4)NOTICEBe sure when power is applied that stirring padd

Pagina 6 - 6 332298B

Installation 14 332298BPower CPC DC - 15 foot: Part No. 126217Pin and Related Wire Color (FIG. 5)Pin Pin Name Color1 Not Used Not Used2-VDC Black3+VDC

Pagina 7 - Installation

Installation332298B 15Power CPC DC - 5 WirePart No.: 126218: 15 ft (4.5 m)Part No.: 126219: 20 ft (6.1 m)Part No.: 126220: 30 ft (9.1 m)NOTE: An Illum

Pagina 8 - Typical Installation

Installation 16 332298BPart No. 124333: Cable Pin Out (M12)Wire ColorsPart No. 124300: Field Wireable Pin Out (M12)Wire ColorsItem No. Color1Brown2Whi

Pagina 9 - 332298B 9

Installation332298B 17Part No. 124594: 4 Pin Eurofast Field Wireable ConnectorPart No. 124595: 5 Pin Eurofast Field Wireable ConnectorFIG. 9

Pagina 10 - Harsh Environments

Setup 18 332298BSetupPressure ReliefFollow the Pressure Relief Procedure whenever you see this symbol.Relieve pressure in system using two wrenches wo

Pagina 11 - Remote Illumination Response

Setup332298B 19Setting Pump Outlet VolumeNOTE: • Before making any adjustments to pump volume, Relieve Pressure following procedure on page 18.• Only

Pagina 12 - Connector on Cable

Table of Contents 2 332298BTable of ContentsPart / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 32 Liter Models . . . . . . . . . .

Pagina 13

Setup 20 332298BModels without a follower plate:1. Connect fill hose to inlet fitting (FIG. 13).2. For higher viscosity fluids, start pump to rotate s

Pagina 14

Quick Setup Guide332298B 211. Remove fill cap (a).2. Pour oil into reservoir to fill line (b).3. Replace fill cap. Hand tighten cap, securely.PrimingN

Pagina 15 - Power CPC DC - 5 Wire

Pro Model Setup 22 332298BPro Model SetupControl Panel Overview (FIG. 19)NOTE: Programming instructions begin on page 23.FIG. 19ONOFF!HH MMSS ##MM : S

Pagina 16 - 

Pro Model Setup332298B 23InstructionsPowering Units With Controllers By default, units with controllers are set to operate in a timed mode with 1 minu

Pagina 17 - Wireable Connector

Pro Model Setup 24 332298B• An LED flashes under either MM when pro-gramming minutes OR SS when pro-gramming seconds.• In SETUP MODE, the number displ

Pagina 18 - Pressure Relief Valves

Pro Model Setup332298B 252. Press the ENTER button to lock in the selection. The next HH number field to the right flashes indicating it is ready for

Pagina 19 - Loading Grease

Advanced Programming 26 332298BAdvanced ProgrammingThere are 2 Advanced Programming options. The following Table identifies each option and when it is

Pagina 20 - Filling Oil Unit

Advanced Programming332298B 27Selecting Advanced Setup Options1. Press the UP or DOWN ARROW button to move up or down through Advanced Options A1 and

Pagina 21 - 

Run Mode 28 332298BRun ModeTime ControlAfter setup is complete, the G3 automatically begins to run the OFF Time sequence (FIG. 21).• The G3 runs the p

Pagina 22 - MM : SS HH : MM

Run Mode332298B 29Additional ControlsPrelube / Prelube DelayIn all models a power OFF/ON cycle can be controlled with the Prelube and Prelube Delay fu

Pagina 23 - Instructions

Part / Model Numbers332298B 3Part / Model Numbers The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly relate

Pagina 24 - OFF Time

Alarms 30 332298BAlarmsAny time a Fault / Warning occurs, a combination of LED’s will illuminate to notify you there is a problem and help identify th

Pagina 25 - Prelube Delay

Troubleshooting332298B 31TroubleshootingProblem Cause SolutionUnit does not power onIncorrect/loose wiring Refer to Installation instructions, page 7.

Pagina 26 - Advanced Programming

Maintenance 32 332298BMaintenanceFrequency Component Required MaintenanceDaily and at refill Zerk FittingsKeep all fittings clean using a clean dry cl

Pagina 27 - A2 - Low Level Alarm Time

Parts - 2 Liter Models332298B 33Parts - 2 Liter Models3516152714560235740a441414213181734363337412130154331Follower Plate Models Only43Torque to 4 in.

Pagina 28 - Time Control

Parts - 4 Liter and Larger Models 34 332298BParts - 4 Liter and Larger Models40a4435141411318173416363337422130154331Follower Plate Models Only43Torqu

Pagina 29 - Manual Run Cycle

Parts332298B 35PartsRef Part Description Qty1 BASE, three pump housing 13 278142 COVER, bottom, with seal 14 115477 SCREW, mach, torx pan hd 912 12707

Pagina 30 - Fault / Warning Scenarios

Parts 36 332298B35WIPER, stirring, models without follower plate - models 96G011, 96G013, 96G027-96G029, 96G033, 96G034, 96G068, 96G069, 96G075-96G078

Pagina 31 - 332298B 31

Parts332298B 37 Replacement Danger and Warning labels, tags and cards are available at no cost. Also order Ref 27, Part No. 123025 and Ref 60, Part

Pagina 32 - Maintenance

Parts 38 332298BPressure Relief Valves Important Information regarding Pressure Relief Valve 16C807. Pressure Relief Valve 16C807 can only be used on

Pagina 33 - Parts - 2 Liter Models

Parts332298B 39571058 KIT, output adapter, NPT3A0522571070 KIT, output, adapter, BSPP571060 KIT, fill, zerk, leakproof NA571179KIT, repair, reservoir

Pagina 34 - 34 332298B

Part / Model Numbers 4 332298BUnderstanding the Model NumberUse the Code Sample provided below to identify each component’s location in the Model Numb

Pagina 35 - 332298B 35

Technical Data 40 332298BTechnical DataADimensionsMaximum Working Pressure 5100 psi (35.1 MPa, 351.6 bar)Power100-240 VAC 88 - 264 VAC; 0.8 A current,

Pagina 36 - 36 332298B

Technical Data332298B 41Mounting Pattern (For correct mounting configuration, choose either Option 1 or Option 2). See P/N 126916 template.FIG. 240.36

Pagina 37 - 332298B 37

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Pagina 38 - Installation and Repair Kits

Warnings332298B 5WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point s

Pagina 39 - 332298B 39

Warnings 6 332298BPRESSURIZED EQUIPMENT HAZARD Over-pressurization can result in equipment rupture and serious injury.• A pressure relief valve is req

Pagina 40 - Technical Data

Installation332298B 7InstallationGroundingComponent Identification Key:A ReservoirB Adjustable Pump Element (1 included. Can accommodate 3 total)C Pre

Pagina 41 - Mounting Pattern

Installation 8 332298BTypical InstallationDivider InstallationsA Connected to fuse / powerB Pressure relief valve (Not included/required for each outl

Pagina 42 - Graco Standard Warranty

Installation332298B 9Choosing an Installation Location• Select a location that will adequately support the weight of the G3 Pump and lubricant, as wel

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